Suraksha - For Operators

In today’s world, safety is a critical component of every operation. Whether it’s due to liability, insurance costs, equipment downtime, or moral responsibility, safety training for heavy and material handling equipment operators is more vital than ever. Reducing incidents through effective safety practices helps protect people, saves money, and preserves equipment. Our experience spans the creation of safety programs that range from basic to complex, ensuring effective results. We specialize in designing and enhancing safety programs tailored to the specific needs of clients, even offering specialized training for unique operational challenges. The link between safe operation and increased productivity is clear—safety and productivity are not at odds. In fact, a safer operation leads to a noticeable increase in productivity.
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Suraksha Program for Operators:

    • Our training programs cater to operators of various types of Material Handling Equipment (MHE), such as forklifts, cranes, tippers, dumpers, hydra-cranes, tractors, transit mixers, and heavy earth-moving equipment. Suraksha – For Operators is a comprehensive set of specialized driving training programs for operators involved in industrial, construction, mining, and heavy equipment operations in India.

      The content and language of our courses are tailored to meet the specific requirements of different vehicle categories and target audiences, such as forklift, crane, tanker, and tipper operators, as well as other professional drivers. The focus is on both on-road and off-road maneuvering, where precision and safety are critical. Our course aims to highlight the risks associated with operating such equipment and provide strategies to enhance driving skills and build confidence when navigating varied and challenging terrains.

      The training programs are designed with a high level of visual content, including photographs, films, graphics, and animations, to maximize engagement and impact. They are highly interactive, ensuring that trainees actively participate. Our courses are accessible in all major Indian languages, addressing varying literacy levels and ensuring inclusivity for every participant.

Course Content and Methodology for Forklift Operators

The training programs are designed with a high level of visual content, including photographs, films, graphics, and animations, to maximize engagement and impact. They are highly interactive, ensuring that trainees actively participate. Our courses are accessible in all major Indian languages, addressing varying literacy levels and ensuring inclusivity for every participant.
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1. Pre- and Post-Operational Checks:

    • Conducting thorough inspections before and after operation.

    • Identifying potential mechanical or safety issues.

    • Ensuring all systems (brakes, lights, horn, etc.) are functioning correctly.


    • 2. Know the Forklift:

    • Understanding the vehicle dynamics and controls.

    • Familiarity with the load capacity, safe working load (SWL), and prove load.

    • Detailed explanation of different forklift types and their specific functions.

    • 3. Safe Operations: Do’s & Don’ts:

      Operating the forklift with and without a load:

    • Stability principles.

    • Proper speed and turning techniques.

    • Safe reversing practices.

    • Avoiding unsafe practices to reduce accidents and improve efficiency.

    • 4. Use of Attachments:

    • Proper operation of various forklift attachments (e.g., forks, clamps, etc.).

    • Understanding the weight limits and specific handling for each attachment.

    • 5. Operating Limitations:

    • Recognizing the forklift’s limitations in different environments.

    • Adjusting operations according to the terrain and conditions.

    • 6. Use of Fire Extinguisher:

    • Safety procedures for handling fire-related emergencies.

    • Proper usage of fire extinguishers in case of forklift-related incidents.

    • 7. PPE (Personal Protective Equipment) and Operational Hazards:

    • Identifying necessary PPE: Helmets, gloves, safety footwear, etc.

    • Understanding the hazards in operating forklifts in congested areas, poor visibility, and guiding others.

    • Best practices for reducing operational risks.

    • 8. OEM/Operational Issues and Maintenance:

    • Understanding original equipment manufacturer (OEM) guidelines.

    • Routine maintenance practices to ensure safe forklift operations.

    • Addressing common operational issues and troubleshooting.

    • 9. Refueling/Recharging:

    • Safe procedures for refueling or recharging forklifts (combustion engine and electric).

    • Managing fuel sources and ensuring proper storage to prevent accidents.

    • 10. Effect of Alcohol, Stress Management, and First Aid:

    • The impact of alcohol and drugs on operator performance and safety.

    • Techniques for stress management in high-pressure environments.

    • Basic first aid knowledge for emergencies.

    • 11. Forklift Accidents and Their Prevention:

    • Analyzing common forklift accidents and their causes.

    • Strategies to prevent accidents through safe operation, training, and awareness.

    • 12. Post Test and Practical Assessment:

    • A written exam covering all theoretical aspects of forklift operation.

    • Practical assessment to demonstrate skills in real-world scenarios.

    • Methodology:

    • Interactive Learning: Theoretical sessions with real-life scenarios.

    • Hands-On Training: Practical sessions with forklifts to build confidence.

    • Group Discussions and Case Studies: Learning from incidents to understand best practices.

    • Assessments:Post-test written evaluation and practical assessment to measure competence.